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Why SBM ball mill is popular in the world ?
The reason:The outstanding features of ball mill from SBM.
1.Easy to transport
2.Greatly reduce material transportation cost
3.Wide applications
4.Reliable performance and convenient maintenance
5.Customized production and flexible configuration
SBM insists on providing clients with overall solutions from equipment recommendation to debugging and installation, worker training, technical support and maintenance.
Cement Factory Equipment And Small Scale Cement Plant Introduction:
Ball mills are used primary for single stage fine grinding, regrinding, and as the second stage in two stage grinding circuits. According to the need of customers, ball mill can be either wet or dry designs. Ball mills have been designed in standard sizes of the final products between 0.074 mm and 0.4 mm in diameter.
Cement Factory Equipment And Small Scale Cement Plant Features:
1.Suitable for grinding material with high hardness
2.The shape of the final products is circular
3.No pollution for the powder with ceramic ball
4.Stable performance Easy installation
5.The capacity and fineness can be adjusted by adjusting the diameter of the ball.
Cement Factory Equipment And Small Scale Cement Plant Application:
The ball mill is key equipment in grinding industry, especially in mineral ore dressing plants. It is widely used for the cement, the silicate product, new type building material, fire-proof material, chemical fertilizer, black and non-ferrous metal, glass, ceramics and etc.
Cement Factory Equipment And Small Scale Cement Plant Working Principle:
This ball mill is horizontal type and tubular running device, has two warehouses. This machine is grid type and its outside runs along gear. The material enters spirally and evenly the first warehouse of the milling machine along the input material hollow axis by input material device. In this warehouse , there is a ladder scaleboard or ripple scaleboard, and different specification steel balls are installed on the scaleboard, when the barrel body rotates and then produces centrifugal force ,at this time , the steel ball is carried tosome height and falls to make the material grinding and striking. After grinded coarsely in the first warehouse, the material then enters into the second warehousefor regrinding with the steel ball and scaleboard. In the end, the powder is discharged by output material board andthe end products are completed.
Cement Factory Equipment And Small Scale Cement Plant Frequently Questions :
Q: "What's the technique structure of ball mill machine?
A: Cast steel hollow shaft, lined with removable, rotary gear hobbing by casting process, the body inlaid cylinder liner wear, has good wear resistance. Smooth mill operation of the machine, reliable.
Q: "Can introduce the details of several issues when used ball mill to grind rocks?"
A: 1. Additional ball mill should be regularly in order to maintain the best ball mill loading.
2. Running regularly on the recirculation pump, piping and recycling containers to wash, cyclone should also be regularly switch, flush to prevent clogging.
3.Ball mill output should be in the best run, should not easily change the output.
Cement Factory Equipment And Small Scale Cement Plant Technical Data :
Table 1: Technical Parameters of wet Type Ball Mill
Table 2: Technical Parameters of wet type over-flow ball mill
Project Case
Cement Clinker Processing Plant
Cement production, mixing crushing as an extremely common crushing process, which basically means the two materials by a certain percentage into a crusher for crushing. It is also difficult problems has plagued the development of the cement industry, in particular, the properties of hardness and other differences between the two situations.
General mixing crushed, such as limestone and marl, limestone and shale, limestone and clay are relatively easy to solve, but the limestone and clay are two very big differences in the properties of raw materials, especially the incorporation of high plasticity, large water when mud broken up considerable difficulties, conventional crusher effective for this problem is difficult to solve, but the mixture of limestone and clay in the cement industry is very important.Cement Clinker Processing Plant
Between the development of the industry is not isolated, interrelated industry can drive to promote mutual development. Raw materials for cement production is limestone quarrying in the mine is the most commonly used crusher, impact crusher continuous development and improvement to solve the many problems encountered in the process of crushing limestone, to solve these problems for the cement industry development brings leading role stealth.
Therefore, the composition of the mixed impact crusher crushing process has brought many benefits, crushed limestone crushing process is wrapped in wet material, dust reduction viscous mixture formation is reduced, increased mobility, reducing the clogging of the machine.
Crusher is a new high-efficiency crushing equipment, its features are: small size, simple structure, large crushing ratio, low energy consumption, large capacity, uniform particle size, and selective crushing effect, is promising devices.
Cement Clinker Processing Plant,Crusher biggest drawback is that hammer and back panels are particularly vulnerable to wear and tear, especially in hard ore crushing, abrasion is more serious and require frequent replacement. At present, because some wear-resistant materials, and in some metal concentrator has been applied.
Clients Comments
"We have decided to increase the purchasing of SBM Machinery as it chases what it says is highly efficient and environmental friendly." - Client From Zimbabwe
"Cooperating with SBM brings us more opportunities to maximize our production. Especially its coal crushers and coal mills just match our plant." - Mr. Bruce Munro, Chief Executive Mining - Client From Australia
"Dealing with SBM Machinery especially ball mill trading is the best choice since i started importing & exporting of mining equipment." - Clients From South Africa
"The company is worth a win-win business of ball mill after i was touched by their service." - Clients From India
ABOUT US
SHANGHAI SHIBANG MACHINERY CO., LTD is one high-tech enterprise, which involves R&D, production, sales and service as well. In the past 20 years, we devote to producing mining equipments, sand making machines and industrial grinding mills, offering expressway, rail way and water conservancy projects the solution of making high grade sand and matched equipments.
The head office of SBM is in Shanghai- the international financial centre. Here we have modern production base of 2.3 million square meters, professional R&D institution and technology team, which make us world-class company. Here all SBM machines are designed produced, assembled and texted according to the ISO9001:2008.
Inquiry Service
Please fill in your need products and your message and do not forget mail and/or phone if you like to be contacted.
we are the professional machine manufacturer in China.
I need to ask you some details for sending you the more suitable quotation,
1.what is the raw material do you want to process?
2.what is the capacity per hour do you need?
3.what is the raw material input size?
4.what is the output size of your product?
I hope you can tell me these details,i will give you the best quotation ASAP ,thanks. Your satisfaction is our greatest pursuit, we would like to sincerely for your service! We look forward to your inquiry!
The reason:The outstanding features of ball mill from SBM.
1.Easy to transport
2.Greatly reduce material transportation cost
3.Wide applications
4.Reliable performance and convenient maintenance
5.Customized production and flexible configuration
SBM insists on providing clients with overall solutions from equipment recommendation to debugging and installation, worker training, technical support and maintenance.
Cement Factory Equipment And Small Scale Cement Plant Introduction:
Ball mills are used primary for single stage fine grinding, regrinding, and as the second stage in two stage grinding circuits. According to the need of customers, ball mill can be either wet or dry designs. Ball mills have been designed in standard sizes of the final products between 0.074 mm and 0.4 mm in diameter.
Cement Factory Equipment And Small Scale Cement Plant Features:
1.Suitable for grinding material with high hardness
2.The shape of the final products is circular
3.No pollution for the powder with ceramic ball
4.Stable performance Easy installation
5.The capacity and fineness can be adjusted by adjusting the diameter of the ball.
Cement Factory Equipment And Small Scale Cement Plant Application:
The ball mill is key equipment in grinding industry, especially in mineral ore dressing plants. It is widely used for the cement, the silicate product, new type building material, fire-proof material, chemical fertilizer, black and non-ferrous metal, glass, ceramics and etc.
Cement Factory Equipment And Small Scale Cement Plant Working Principle:
This ball mill is horizontal type and tubular running device, has two warehouses. This machine is grid type and its outside runs along gear. The material enters spirally and evenly the first warehouse of the milling machine along the input material hollow axis by input material device. In this warehouse , there is a ladder scaleboard or ripple scaleboard, and different specification steel balls are installed on the scaleboard, when the barrel body rotates and then produces centrifugal force ,at this time , the steel ball is carried tosome height and falls to make the material grinding and striking. After grinded coarsely in the first warehouse, the material then enters into the second warehousefor regrinding with the steel ball and scaleboard. In the end, the powder is discharged by output material board andthe end products are completed.
Cement Factory Equipment And Small Scale Cement Plant Frequently Questions :
Q: "What's the technique structure of ball mill machine?
A: Cast steel hollow shaft, lined with removable, rotary gear hobbing by casting process, the body inlaid cylinder liner wear, has good wear resistance. Smooth mill operation of the machine, reliable.
Q: "Can introduce the details of several issues when used ball mill to grind rocks?"
A: 1. Additional ball mill should be regularly in order to maintain the best ball mill loading.
2. Running regularly on the recirculation pump, piping and recycling containers to wash, cyclone should also be regularly switch, flush to prevent clogging.
3.Ball mill output should be in the best run, should not easily change the output.
Cement Factory Equipment And Small Scale Cement Plant Technical Data :
|
Model |
Rotate Speed (r/min) | Grinding Media Weight (t) | Max. Feeding Size(mm) | Discharge Size (mm) | Output Capacity(t/h) | Motor Power (kw) |
| 900×1800 | 36~38 | 1.5 | ≤20 | 0.075-0.89 | 0.65-2 | 18.5 |
| 900×3000 | 36 | 2.7 | ≤20 | 0.075-0.89 | 1.1-3.5 | 22 |
| 1200×2400 | 36 | 3 | ≤25 | 0.075-0.6 | 1.5-4.8 | 30 |
| 1200×3000 | 36 | 3.5 | ≤25 | 0.074-0.4 | 1.6-5 | 37 |
| 1200×4500 | 32.4 | 5 | ≤25 | 0.074-0.4 | 1.6-5.8 | 55 |
| 1500×3000 | 29.7 | 7.5 | ≤25 | 0.074-0.4 | 2-5 | 75 |
| 1500×4500 | 27 | 11 | ≤25 | 0.074-0.4 | 3-6 | 110 |
| 1500×5700 | 28 | 12 | ≤25 | 0.074-0.4 | 3.5-6 | 130 |
| 1830×3000 | 25.4 | 11 | ≤25 | 0.074-0.4 | 4-10 | 130 |
| 1830×4500 | 25.4 | 15 | ≤25 | 0.074-0.4 | 4.5-12 | 155 |
| 1830×6400 | 24.1 | 21 | ≤25 | 0.074-0.4 | 6.5-15 | 210 |
| 1830×7000 | 24.1 | 23 | ≤25 | 0.074-0.4 | 7.5-17 | 245 |
| 2100×3000 | 23.7 | 15 | ≤25 | 0.074-0.4 | 6.5-36 | 155 |
| 2100×4500 | 23.7 | 24 | ≤25 | 0.074-0.4 | 8-43 | 245 |
| 2100×7000 | 23.7 | 26 | ≤25 | 0.074-0.4 | 8-48 | 280 |
| 2200×4500 | 21.5 | 27 | ≤25 | 0.074-0.4 | 9-45 | 280 |
| 2200×6500 | 21.7 | 35 | ≤25 | 0.074-0.4 | 14-26 | 380 |
| 2200×7000 | 21.7 | 35 | ≤25 | 0.074-0.4 | 15-28 | 380 |
| 2200×7500 | 21.7 | 35 | ≤25 | 0.074-0.4 | 15-30 | 380 |
| 2400×3000 | 21 | 23 | ≤25 | 0.074-0.4 | 7-50 | 245 |
| 2400×4500 | 21 | 30 | ≤25 | 0.074-0.4 | 8.5-60 | 320 |
| 2700×4000 | 20.7 | 40 | ≤25 | 0.074-0.4 | 12-80 | 400 |
| 2700×4500 | 20.7 | 48 | ≤25 | 0.074-0.4 | 12-90 | 430 |
| 3200×4500 | 18 | 65 | ≤25 | 0.074-0.4 | According to the process condition | 800 |
Table 1: Technical Parameters of wet Type Ball Mill
| Model | Shell Size(mm) | Effective Volume(m3) | Grinding Media Weight(t) | Rotate Speed(r/min) | Power(kw) | Discharge Size() | Capacity (t/h) | Remark |
| Dia.×Length | ||||||||
| GMQG1530 | 1500×3000 | 4 | 8 | 27.6 | 75 | 0.8-0.074 | 12-2.8 | 380V |
| GMQG1535 | 1500×3500 | 4.6 | 11 | 27.6 | 75-90 | 0.8-0.074 | 14-3.4 | 380V |
| GMQG1830 | 1800×3000 | 6.5 | 13 | 25.3 | 132 | 0.8-0.074 | 21-4.8 | 380V |
| GMQG1835 | 1800×3500 | 7.58 | 16 | 25.3 | 160 | 0.8-0.074 | 25-5.8 | 380V |
| GMQG1840 | 1800×4000 | 8.65 | 17.3 | 25.3 | 185 | 0.8-0.074 | 28-6.6 | 380V |
| GMQG1845 | 1800×4500 | 9.75 | 19.5 | 25.3 | 210 | 0.8-0.074 | 31-7.2 | 380V |
| GMQG2122 | 2100×2200 | 6.7 | 14.7 | 23.8 | 160 | 0.8-0.074 | 24-5.3 | 380V |
| GMQG2130 | 2100×3000 | 9.2 | 17 | 23.8 | 185 | 0.8-0.074 | 26-6.0 | 380V |
| GMQG2136 | 2100×3600 | 11 | 19 | 23.8 | 210 | 0.8-0.074 | 29-6.5 | 380V |
| GMQG2140 | 2100×4000 | 12.2 | 20.5 | 23.8 | 220 | 0.8-0.074 | 32-7.2 | 380V |
| GMQG2145 | 2100×4500 | 13.8 | 22 | 23.8 | 250 | 0.8-0.074 | 36-8.1 | 380V |
| GMQG2424 | 2400×2400 | 9.8 | 20 | 22.8 | 220 | 0.8-0.074 | 32-6.6 | 380V |
| GMQG2430 | 2400×3000 | 12.2 | 25 | 22.8 | 250 | 0.8-0.074 | 38-7.5 | 380V |
| GMQG2436 | 2400×3600 | 14.6 | 30 | 22.8 | 280 | 0.8-0.074 | 42-8.5 | 380V |
| GMQG2440 | 2400×4000 | 16.2 | 33 | 22.8 | 355 | 0.8-0.074 | 47-9.5 | 380V |
| GMQG2445 | 2400×4500 | 18.2 | 37 | 22.8 | 400 | 0.8-0.074 | 55-10.5 | 380V |
| GMQG2721 | 2700×2100 | 10.7 | 24 | 21.7 | 280 | 3.0-0.074 | 84-8.5 | 6-10KV |
| GMQG2727 | 2700×2700 | 13.8 | 29 | 21.7 | 315 | 3.0-0.074 | 105-9.0 | 6-10KV |
| GMQG2730 | 2700×3000 | 15.3 | 32.5 | 21.7 | 355 | 3.0-0.074 | 120-10 | 6-10KV |
| GMQG2736 | 2700×3600 | 18.4 | 39 | 21.7 | 400 | 3.0-0.074 | 145-12 | 6-10KV |
| GMQG2740 | 2700×4000 | 20.5 | 43 | 21.7 | 450 | 3.0-0.074 | 159-13 | 6-10KV |
| GMQG2745 | 2700×4500 | 23 | 50 | 21.7 | 500 | 3.0-0.074 | 180-15 | 6-10KV |
| GMQG3231 | 3200×3100 | 22.65 | 46.9 | 18.6 | 500 | 3.0-0.074 | 182-16 | 6-10KV |
| GMQG3236 | 3200×3600 | 26.2 | 52 | 18.6 | 560 | 3.0-0.074 | 190-19 | 6-10KV |
| GMQG3240 | 3200×4000 | 29.2 | 57 | 18.6 | 630 | 3.0-0.074 | 210-22 | 6-10KV |
| GMQG3245 | 3200×4500 | 32.8 | 65 | 18.6 | 710-800 | 3.0-0.074 | 235-29 | 6-10KV |
| GMQG3254 | 3200×5400 | 39.2 | 81.6 | 18.6 | 800-1000 | 3.0-0.074 | 280-35 | 6-10KV |
| GMQG3640 | 3600×4000 | 35.6 | 75 | 17.3 | 800 | 3.0-0.074 | 230-25 | 6-10KV |
| GMQG3645 | 3600×4500 | 40.8 | 88 | 17.3 | 1000 | 3.0-0.074 | 259-29 | 6-10KV |
| GMQG3650 | 3600×5000 | 45.3 | 96 | 17.3 | 1120 | 3.0-0.074 | 288-35 | 6-10KV |
| GMQG3660 | 3600×6000 | 54.4 | 117 | 17.3 | 1250-1500 | 3.0-0.074 | 310-38 | 6-10KV |
| GMQG3685 | 3600×8500 | 79 | 144 | 17.3 | 1800 | 3.0-0.074 | 450-50 | 6-10KV |
Table 2: Technical Parameters of wet type over-flow ball mill
| Model | Shell Size(mm) | Effective Volume(m3) | Grinding Media Weight(t) | Rotate Speed(r/min) | Power(kw) | Discharge Size() | Capacity (t/h) | Remark |
| Dia.×Length | ||||||||
| GMQY1530 | 1500×3000 | 4 | 8.4 | 27.6 | 75 | 0.8-0.074 | 11-2.6 | 380V |
| GMQY1535 | 1500×3500 | 4.6 | 10 | 27.6 | 75-90 | 0.8-0.074 | 13.2-3.0 | 380V |
| GMQY1830 | 1800×3000 | 6.5 | 12 | 25.3 | 110-132 | 0.8-0.074 | 20-4.5 | 380V |
| GMQY1835 | 1800×3500 | 7.58 | 15 | 25.3 | 132-160 | 0.8-0.074 | 23-5.0 | 380V |
| GMQY1840 | 1800×4000 | 8.65 | 16 | 25.3 | 160-185 | 0.8-0.074 | 25-6.0 | 380V |
| GMQY1845 | 1800×4500 | 9.75 | 18 | 25.3 | 185-210 | 0.8-0.074 | 28-6.8 | 380V |
| GMQY2122 | 2100×2200 | 6.7 | 14.7 | 23.8 | 160 | 0.8-0.074 | 22-5.0 | 380V |
| GMQY2130 | 2100×3000 | 9.2 | 17 | 23.8 | 185 | 0.8-0.074 | 25-5.8 | 380V |
| GMQY2136 | 2100×3600 | 11 | 19 | 23.8 | 210 | 0.8-0.074 | 28-6.0 | 380V |
| GMQY2140 | 2100×4000 | 12.2 | 20.5 | 23.8 | 220 | 0.8-0.074 | 30-7.0 | 380V |
| GMQY2145 | 2100×4500 | 13.8 | 22 | 23.8 | 250 | 0.8-0.074 | 34-8.0 | 380V |
| GMQY2424 | 2400×2400 | 9.8 | 18.8 | 22.8 | 210 | 0.8-0.074 | 30-6.2 | 380V |
| GMQY2430 | 2400×3000 | 12.2 | 23 | 22.8 | 250 | 0.8-0.074 | 34-6.6 | 380V |
| GMQY2436 | 2400×3600 | 14.6 | 25 | 22.8 | 280 | 0.8-0.074 | 40.5-7.9 | 380V |
| GMQY2440 | 2400×4000 | 16.2 | 28 | 22.8 | 315 | 0.8-0.074 | 45-8.7 | 380V |
| GMQY2445 | 2400×4500 | 18.2 | 31 | 22.8 | 355 | 0.8-0.074 | 50-9.8 | 380V |
| GMQY2721 | 2700×2100 | 10.7 | 20 | 21.7 | 280 | 3.0-0.074 | 76-6.0 | 6-10KV |
| GMQY2727 | 2700×2700 | 13.8 | 25.5 | 21.7 | 315 | 3.0-0.074 | 98-7.8 | 6-10KV |
| GMQY2730 | 2700×3000 | 15.3 | 28 | 21.7 | 355 | 3.0-0.074 | 108-8.8 | 6-10KV |
| GMQY2736 | 2700×3600 | 18.4 | 34 | 21.7 | 355-400 | 3.0-0.074 | 130-10.5 | 6-10KV |
| GMQY2740 | 2700×4000 | 20.5 | 37 | 21.7 | 400-450 | 3.0-0.074 | 144-11.5 | 6-10KV |
| GMQY2745 | 2700×4500 | 23 | 42.5 | 21.7 | 500 | 3.0-0.074 | 180-13 | 6-10KV |
| GMQY3231 | 3200×3100 | 22.65 | 22.65 | 18.6 | 450 | 3.0-0.074 | 164-14.4 | 6-10KV |
| GMQY3236 | 3200×3600 | 26.2 | 26.2 | 18.6 | 500 | 3.0-0.074 | 171-17.1 | 6-10KV |
| GMQY3240 | 3200×4000 | 29.2 | 29.2 | 18.6 | 560 | 3.0-0.074 | 190-20 | 6-10KV |
| GMQY3245 | 3200×4500 | 32.8 | 61 | 18.6 | 630 | 3.0-0.074 | 228-22 | 6-10KV |
| GMQY3254 | 3200×5400 | 39.3 | 73 | 18.6 | 710 | 3.0-0.074 | 270-26 | 6-10KV |
| GMQY3640 | 3600×4000 | 35.6 | 67 | 17.3 | 710 | 3.0-0.074 | 210-20 | 6-10KV |
| GMQY3645 | 3600×4500 | 40.8 | 76 | 17.3 | 800-1000 | 3.0-0.074 | 233-26 | 6-10KV |
| GMQY3650 | 3600×5000 | 45.3 | 86 | 17.3 | 1120 | 3.0-0.074 | 260-31.5 | 6-10KV |
| GMQY3660 | 3600×6000 | 54.4 | 102 | 17.3 | 1250 | 3.0-0.074 | 280-34 | 6-10KV |
| GMQY3685 | 3600×8500 | 79 | 131 | 17.3 | 1500 | 3.0-0.074 | 400-45 | 6-10KV |
Project Case
Cement Clinker Processing Plant
Cement production, mixing crushing as an extremely common crushing process, which basically means the two materials by a certain percentage into a crusher for crushing. It is also difficult problems has plagued the development of the cement industry, in particular, the properties of hardness and other differences between the two situations.
General mixing crushed, such as limestone and marl, limestone and shale, limestone and clay are relatively easy to solve, but the limestone and clay are two very big differences in the properties of raw materials, especially the incorporation of high plasticity, large water when mud broken up considerable difficulties, conventional crusher effective for this problem is difficult to solve, but the mixture of limestone and clay in the cement industry is very important.Cement Clinker Processing Plant
Between the development of the industry is not isolated, interrelated industry can drive to promote mutual development. Raw materials for cement production is limestone quarrying in the mine is the most commonly used crusher, impact crusher continuous development and improvement to solve the many problems encountered in the process of crushing limestone, to solve these problems for the cement industry development brings leading role stealth.
Therefore, the composition of the mixed impact crusher crushing process has brought many benefits, crushed limestone crushing process is wrapped in wet material, dust reduction viscous mixture formation is reduced, increased mobility, reducing the clogging of the machine.
Crusher is a new high-efficiency crushing equipment, its features are: small size, simple structure, large crushing ratio, low energy consumption, large capacity, uniform particle size, and selective crushing effect, is promising devices.
Cement Clinker Processing Plant,Crusher biggest drawback is that hammer and back panels are particularly vulnerable to wear and tear, especially in hard ore crushing, abrasion is more serious and require frequent replacement. At present, because some wear-resistant materials, and in some metal concentrator has been applied.
Clients Comments
"We have decided to increase the purchasing of SBM Machinery as it chases what it says is highly efficient and environmental friendly." - Client From Zimbabwe
"Cooperating with SBM brings us more opportunities to maximize our production. Especially its coal crushers and coal mills just match our plant." - Mr. Bruce Munro, Chief Executive Mining - Client From Australia
"Dealing with SBM Machinery especially ball mill trading is the best choice since i started importing & exporting of mining equipment." - Clients From South Africa
"The company is worth a win-win business of ball mill after i was touched by their service." - Clients From India
ABOUT US
SHANGHAI SHIBANG MACHINERY CO., LTD is one high-tech enterprise, which involves R&D, production, sales and service as well. In the past 20 years, we devote to producing mining equipments, sand making machines and industrial grinding mills, offering expressway, rail way and water conservancy projects the solution of making high grade sand and matched equipments.
The head office of SBM is in Shanghai- the international financial centre. Here we have modern production base of 2.3 million square meters, professional R&D institution and technology team, which make us world-class company. Here all SBM machines are designed produced, assembled and texted according to the ISO9001:2008.
Inquiry Service
Please fill in your need products and your message and do not forget mail and/or phone if you like to be contacted.
we are the professional machine manufacturer in China.
I need to ask you some details for sending you the more suitable quotation,
1.what is the raw material do you want to process?
2.what is the capacity per hour do you need?
3.what is the raw material input size?
4.what is the output size of your product?
I hope you can tell me these details,i will give you the best quotation ASAP ,thanks. Your satisfaction is our greatest pursuit, we would like to sincerely for your service! We look forward to your inquiry!